Overview

Most remote controls for your TV, cable box, Blu-ray player or other consumer electronic devices use infrared signals. IR is also an inexpensive and effective way to control a variety of maker projects. IR is especially useful in creating assistive technology devices for the disabled, such as mouse and keyboard emulators.

In another tutorial, we describe how to use an open source library called "IRLib" which allows you to decode or encode a wide variety of standard protocols used by consumer electronic devices. This IR breakout board help you get the most out of IRLib. Here is a tutorial on how to use IRLib.

The Transmitter and Receiver Board

This board is also an integral component in an assistive technology device called the "Ultimate Remote" which is documented in another tutorial here. (Coming soon)

The device consists of 2 infrared LEDs driven by 3 transistors as well as a TSOP38xxx receiver chip and a TSMP58000 learner chip. We've even thrown in some extra ground and power pins that makes it easier to integrate this board into your project.

It can handle 5v or 3.3v power input and the transmit and receive portions of the board can be independently powered at either voltage.

The board is completely open source and there are Eagle CAD files provided as well as links to PCB manufacturers who can create the raw board for you. A complete price list is provided. Most of the parts are available from Adafruit. 

The design is flexible and has many options such as including or not including current limiting resistors, the orientation of the receiver chips, and power supply options. Each of these options is described in the assembly instructions of this tutorial.

Parts List

The circuit board is completely open source under GPL license and is provided on GitHub as Eagle CAD and Gerber files at this repository.

It is also available for order.

Most of the parts you will need are available from Adafruit. Some that are not available at Adafruit are available from a variety of suppliers. At the end of this list will give you a complete parts list from Digi-Key.

First we will need 2 IR LEDs. We prefer to use a combination of wide-angle and narrow angle LEDs. This narrow 20° angle LED is available from Adafruit. A 40° wide-angle area the available from Digi-Key. See the Digi-Key list at the end.

Super-bright 5mm IR LED

PRODUCT ID: 387
Infrared LEDs are used for remote controls (they're the little LED in the part you point at your TV) and 'night-vision' cameras, and these little blue guys are high powered...
$0.75
IN STOCK

You will also need an NPN transistor and 2 PNP transistors. Here Adafruit has a combo pack of five of each or you can buy them separately in packs of 10.

Bipolar Transistor Kit - 5 x PN2222 NPN and 5 x PN2907 PNP

PRODUCT ID: 3599
Transistors are powerful little electronic switches, and we really like these NPN and PNP transistors whenever we need to control medium-power electronics, such as small motors,...
OUT OF STOCK

You will need a 1K ohm resistor and optionally you may need two 33 ohm resistors. Adafruit carries the 1K variety but if you need the 33 ohm see the Digi-Key parts list at the end of the page. We will explain later why you may or may not need the 33 ohm resistors.

Through-Hole Resistors - 1.0K ohm 5% 1/4W - Pack of 25

PRODUCT ID: 4294
ΩMG! You're not going to be able to resist these handy resistor packs! Well, axially, they do all of the resisting for you!This is a 25 Pack of...
OUT OF STOCK

You will need an infrared receiver such as this TSOP38238 from Adafruit. In the Digi-Key parts list we specify TSOP38438 which has a slightly better automatic gain control circuit however the 38238 from Adafruit will work fine under most every circumstance. You may also need an infrared learner device the TSMP 58000 from Digi-Key. We will explain later why you might need a TSMP58000.

IR (Infrared) Receiver Sensor

PRODUCT ID: 157
IR sensor tuned to 38KHz, perfect for receiving commands from a TV remote control. Runs at 3V to 5V so it's great for any microcontroller.To use, connect pin 3 (all the...
$1.95
IN STOCK

Assembly Instructions

Here are complete step-by-step assembly instructions with an explanation of some optional items. At the end of the page there is a YouTube video that also demonstrates a complete start to finish assembly.

Standard Assembly

The NPN and PNP transistors used in this project look extremely identical. There are only very tiny part numbers written on them. We highly recommend you not take the parts out of the package until you are ready to use them. Similarly the TSOP and TSMP devices look identical and their part numbers are even smaller.

Begin by soldering in the three transistors. The NPN PN2222 goes in position T1. The silkscreen shows that flat side of all three transistors faces left. The 2 PNP PN2907 transistors go in positions T2 and T3.

Insert the 1K ohm resistor horizontally just below the left PNP transistor.

Insert the 2 LEDs making sure that the long anode wire goes on the right and the short cathode goes on the left. It doesn't matter whether the wide angle or narrow angle LED goes on the left or the right. You can put the LEDs in flush to the board but usually I prefer to have them stick out a little bit so that you can bend them forwards or backwards at any angle. See the image below.

Solder them all in place and clip leads on the backside.

Optional Components and Features

Now you have some decisions to make on various options for the board. Depending on your application needs you may or may not want to include current limiting resistors. There are also options for how to orient the receiver and learner devices. Finally, you have the option of providing a different supply voltage for the output LED portion of the circuit versus the input receiver portion of the circuit.

Current Limiting Resistors vs Jumpers

The first option is to add a 33 ohm current limiting resistor in line with each of the LEDs. Without them, this circuit will drive the IR LEDs beyond their rated continuous current capacity. However because IR signals are intermittent and modulated it is safe to do this. On the other hand your power supply has to be able to supply that much current. On some applications if you are drawing your power from an Arduino board powered by USB it may not be able to supply that much current and operate the board at the same time. For example we use this board in an Internet of things (IoT) IR remote based on an Arduino Yun which draws a lot of power for the embedded Linux processor and the Wi-Fi capability. The board could not power this IR device as well. Adding the 33 ohm resistors lowered the current requirements and made this project work.

Also, if your application is going to have lots of continuous use such as controlling an IR robot or drone, you might also want to consider using current limiting resistors. Such applications put more strain on the LEDs and the circuits than normal use as a TV remote.

On the other hand if you are powering the board from a battery source, such as we do in our assistive technology Ultimate Remote, the extra power that comes from leaving out the current limiting resistors is really useful.

So you have a choice of including the resistors in positions R2 and R3 or simply inserting a jumper wire instead. You could also install the resistors and put a jumper or solder bridge on the backside that could be soldered or unsoldered as you experiment.

When originally designing with this board, I wanted to make it as small as possible but I didn't want to use surface mount components, so I decided to stand these resistors on their end. See the image below on how to install them or watch the YouTube tutorial video at the bottom of this page.

Receiver Configuration

If you're only using the board for output purposes, you do not need either of the two receiver devices and you can skip their installation. If you are doing input you, will want to use a TSOP38238 from Adafruit or a TSOP38438 from DigiKey. The latter has slightly better automatic gain control circuitry built in, but either device will work well. This device reads an infrared signal modulated at 38 kHz and de-modulates it into a clean square wave so that a project can detect the patterns sent by an infrared transmitter such as a TV remote. Most consumer electronic devices use signals modulated at 38 kHz however some use 36 kHz, others 40 kHz and a very few use 56 or 57 kHz. Although this device is tuned to receive at 38 kHz, it will typically read 36 or 40 kHz signals quite well. Typically it cannot read higher frequency signals such as 56 or 57 kHz. You can purchase other types of TSOP devices that are specifically tuned to the frequency you are using but we feel that the 38 kHz variety provides a good compromise.

The TSOP device cannot tell you the frequency of the incoming signal. If you're using this device just to control something you don't really need to know the frequency. However if you are doing analysis of an unknown protocol, you might want to know the frequency information. This requires a different device called a TSMP58000. It does not de-modulate the signal, it just gives the raw information. IRLib2 has sample programs that show you how to read the frequency using the TSMP58000.

The PCB has space for both devices. The upper right corner is for the TSOP which is described as a "receiver" and the upper left is for the TSMP which is described as a "learner", because with the proper software, that device could be used to learn all of the information about a particular signal.

The board has been configured in such a way that you can aim either of these devices in any of 4 directions on either the front or the back of the board. When the lens of the device is facing you, pin 1 is on the left. As long as you insert that pin in one of these square pads, and place the other two pins in the adjacent round holes, the device will operate properly.

Supply Voltage Options

The sending portion of the circuit consisting of the LEDs and the driving transistors can be powered separately from the receiving portion consisting of the two receiver chips. Either portion of the circuit can be operated at 3.3v or 5v and in most circumstances, you will want to have them both powered at the same voltage. However, in some cases if you have 5v available to power the LED drivers but are using a 3.3v microcontroller such as an Adafruit Feather, you MUST supply the receiver chips with the same voltage as your processor. They will output a signal at whatever supply voltage you provide. So while it would be advantageous to have 5v on the LED drivers to give you a stronger output, you cannot attach 5v to the receivers and then connect them to a 3.3v board.

On the left side of the board there are 2 columns of supply pins. The column on the left is labeled "+3.3v" and it is the power supply for the TSOP and TSMP devices. The second column is labeled "+5v" and powers the transistors driving the LEDs. Both circuits share a common ground connection.

There are three options available.

  1. You are using a 3.3v controller and do not have 5v available to drive the LEDs so you will use 3.3v for both.
  2. You are using a 5v controller and will be using 5v for both parts of the circuit.
  3. You have a 3.3v controller but 5v is available separately to drive the LEDs.

For option 1 or 2 you should jumper together the 2 power buses and connect a single wire to either of those and supply the appropriate voltage. For option 3 you should leave the jumper out and supply 3.3v to the left terminal and 5v to the right terminal.

This image illustrates using separate power connectors for 3.3v and 5v. It also highlights areas where there are added additional power and ground connections you might find useful for connecting other components to this board.

This image shows how you would jumper together the two power buses when using the same voltage for both input and output portions of the circuit.

Pinout Information

We've also attached wires to the other pins. You could however solder in headers.

As we previously explained, each of the columns of pins on the left are connected to either the receiver chips or the LED driver circuit. On the lower right, the right-hand most 5 pins are all ground pins.

The pin left of the ground, which has a blue wire in this illustration, is called "Recv" and is the output from the TSOP device on the upper right portion of the board. This pin can typically be connected to any digital input pin on your Arduino, however, it is most useful when connected to a pin that can handle pin change interrupts.

To the left of that is a yellow wire marked LED. It drives both LEDs through the driver transistors. This pin has to connect to a PWM pin on your Arduino. There is information in IRLib instructions about which pins can be used for various popular boards.

To the left of that, there is a green wire connected to a pin label "Learn". It connects to the TSMP58000 in the upper left portion of the board. It can be connected to any digital input pin, but it must support pin change interrupts. Again, more details and be found in the IRLib documentation.

The YouTube video below will walk you through this entire construction project.

Using the Device

Installing Software

Of course you are free to develop your own software to use with this board. However, it was specifically designed for use with IRLib2 which is available on GitHub by clicking the green button below.

That library cannot be installed using the Arduino Library Manager. You have to install manually. Installation of the IRLib2 library is as follows:

  1. Visit the IRLib2 page on GitHib.
  2. Select the “Download ZIP” button, or simply click this link to download directly.
  3. Uncompress the ZIP file after it’s finished downloading.
  4. The resulting folder should be named "IRLib2-master" and will contain 5 separate folders. That is because IRLib 2.x is actually a collection of 5 libraries that work together. Sometimes in Windows you’ll get an intermediate-level folder and need to move things around.
  5. Copy all five folders into your Arduino library folder alongside your other Arduino libraries, typically in your (home folder)/Documents/Arduino/Libraries folder. Libraries should not be installed alongside the Arduino application itself.
  6. Re-start the Arduino IDE if it’s currently running

This repository consists of a total of five libraries each of which must be in your arduino/libraries/ folder. So for example it should be installed as follows…

  • arduino/libraries/IRLib2
  • arduino/libraries/IRLibFreq
  • arduino/libraries/IRLibProtocols
  • arduino/libraries/IRLibRecv
  • arduino/libraries/IRLibRecvPCI

Do not install them in a single folder such as this…

  • arduino/libraries/IRLib2_master
    • IRLib2
    • IRLibFreq
    • IRLibProtocols
    • IRLibRecv
    • IRLibRecvPCI

Here is a tutorial that walks through the process of manually installing libraries that are not available through the library manager.

After you have installed the library, look in the IRLib2/manuals folder. You will find an extensive set of documentation for the library in EPUB e-book format, PDF format, and Microsoft Word .docx format. Section 2 of that manual is a tutorial on the basic use of the library. Below you will find some brief explanation of how to use a board but for complete details you should really use the examples in section 2 of the IRLib manual.

Receiving Example

Start by connecting your "Recv" pin on the IR breakout board to a pin on your Arduino that is capable of handling pin change interrupts. Load the dump.ino example from the examples folder and make sure that it is configured for your input pin. Upload the program and open the serial monitor.

Then point a TV remote or other infrared remote control at your board and press a button.

Here is an example of what I saw when I pushed the play button on the remote for my Sony DVD player.

Download: file
Ready to receive IR signals

Decoded Sony(2): Value:58BCA Adrs:0 (20 bits) 
Raw samples(42): Gap:65300
Head: m2400 s600
0:m600 s650 1:m1150 s650 2:m550 s650 3:m1200 s650 
4:m1150 s700 5:m500 s700 6:m550 s650 7:m550 s650 
8:m1150 s700 9:m550 s650 10:m1150 s650 11:m1200 s650
12:m1150 s650 13:m1200 s650 14:m550 s650 15:m600 s600

16:m1200 s650 17:m550 s650 18:m1200 s650 19:m550
Extent=32750
Mark min:500 max:1200
Space min:600 max:700

This tells us that it decoded the Sony protocol, which is protocol 2. A binary representation of the code in hexadecimal is 58BCA. Some protocols also make use of another piece of data, which we call "Address" but in this case, Sony does not use that field. It also tells you that this is a 20 bit version of the Sony protocol. Some protocols have varieties of different numbers of bits while others always use a fixed number of bits.

When a signal is on, it is called a "mark". The empty interval between signals is called a "space". After saying that it received 42 samples of marks and spaces, it says there was a gap of 65300 µs. This is the amount of time from the previous signal to the start of this signal. Most of the time you simply ignore that gap, although there can be rare instances where it's useful information. Sometimes you want to know the amount of space between frames of data.

Most protocols begin with a header which consists of an abnormally long mark and space. In this case it had a mark of 2400 and a space of 600. Next comes the actual data bits, each consisting of a mark and a space. The timing values for these marks and spaces are given. Note that bit 0 has 600, 650 followed by bit 1 which has a mark of 1150 and a space of 650. If you look at each bit, some have marks and spaces that are nearly equal to one another while others have marks which are approximately twice the normal value but spaces that are still in the range of 600 or so. Interpret each of those long marks as being a binary "1" and each of them with nearly equal length marks and spaces as a binary "0". If you do the math and convert them to hexadecimal you will get the value 58BCA which is what is reported.

This means that hexadecimal value is a compact or encoded way of representing all of that timing data. You can then use that hex value to later re-create the same signal because we know how the Sony protocol works. While Sony encodes its bits using a long marks and equal length spaces, most protocols are the opposite and use constant marks and variable length spaces. And again, other protocols use even more complicated systems of representing zeros and ones that are not quite as easy to interpret by just looking at the numbers.

After all of the data bits have been printed, it also prints some other information that can be useful in analyzing unknown protocols.

Sending Examples

Load up record.ino example program from the IRLib2/examples folder. It will do most sending and receiving, so make sure that you have your LED pin connected to an appropriate PWM output pin and your Recv pin connected to an appropriate input pin. Compile and upload the sketch and open the Arduino IDE serial monitor.

Point a remote control device and hit a button. It will record the signal. Then, anytime you send a character to the serial monitor, it will replay that signal. Here is a sample where I pointed the control for my Samsung TV that uses the NECx protocol.

Download: file
Send a code from your remote and we will record it.
Type any character and press enter. We will send the recorded code.
Type 'r' special repeat sequence.
Received NECx Value:0xE0E0F00F
Sent NECx Value:0xE0E0F00F

Every time I enter a character into the serial monitor and press enter, it would turn the TV off and on.

If you have an additional TSOP device and connect it to another Arduino, you could run the dump example on the second Arduino and this example on the first one. You would see that it is transmitting the same thing that you initially sent. If you have 2 Arduino's: one set up to send in the other to receive, it is recommended you try out the pattern.ino example. It sends a pattern of bits on a variety of protocols - you should see the same thing on the receiving end as you did on the sending end. Note, however, that some of these protocols run at 57 kHz and your TSOP device may not be able to read them. Specifically, the third example of protocol 3 which uses 57 kHz as well as protocol 5 which also uses 57 kHz.

Frequency Detection

As mentioned previously, the TSMP58000 device is used to measure the frequency of a received signal. Check out the freq and dumpFreq examples in IRLib2/examples folder as well as section "2.2.7 Advanced Receiving Examples" in the users manual for IRLib2.

The documentation IRLib2 is quite extensive and are more examples in the examples as well as in the documentation. You can find lots of answers your questions there.

Downloads

This guide was first published on Aug 25, 2019. It was last updated on Aug 25, 2019.