Quick Material Testing
The fastest way to test different filaments is to print directly on the film with a 3D printing pen.
ABS, PLA, and Ninjaflex 85A all worked perfectly in our tests!
This also gives a good indicator for printing on the correct side of the sheet.
Diffraction Grating Sheet Types
These are diffraction grating sheets and they’re are mostly used in optics.
In our tests we’re using the double axis Diffraction Grating sheet. This has 13,500 lines per inch.
The single axis sheets did not capture any of the texture. This has 500 line per mm.
We suggest using double axis sheets with at least 10,000 lines per inch.
Sticking Diffraction Grating Sheets the Bed
Cut sheets to fit the size of your bed. We used blue tapers tape to adhere the sheet to our glass bed.
The side with a matte finish should face up – shiny side down.
Longer strips around the edges will keep the film down while printing.
We suggest using a window squeegee to knock out any tiny air bubbles.
Another option is to applying water or a glass cleaning solution over the glass bed. Lay a sheet over the bed and squeegee the surface. This technique is commonly used for sticking sheets to windows.
3D Printing on Diffraction Grating Sheets
When printing, the texture of the diffraction grating is captured in the first layer!
We didn't have to level using active leveling on the Ultimaker 3.
We did adjust the first layer height to .18 instead of the default setting of .27 which turned out to be too high to adhere to the sheets.
We heated our bed to 60C. We used transparent PLA filament to make a case for an Adafruit PyBadge!
Flexible materials works too! We tested Ninjaflex 85a on a non-heated bed. We releved the bed so the nozzle isn't so close to the sheet. The default flexible material settings worked perfect. Make sure to have the first layer height set higher to around .3mm to avoid fusing to the part.
Removing 3D Prints from Diffraction Grating Sheet
Parts stick really well without being too difficult to remove. It's easy to remove parts while still warm or we can wait until the bed cools down.
This worked with both flexible materials and PLA.
With flexible materials, if the nozzle is too close to the sheet, the material and sheet will completely fuse together.
Minimal surface area
While printing our buttons we noticed the smallest surface area that will imprint diffraction features is around 5mm diameter. Smaller parts will not imprint any of the diffraction features.
We found that darker colors will really bring out the bright rainbow color shine in parts.
Translucent filament with dark colors saw the same contrast in the rainbow shine. Light colors still captured the diffraction features but just don't pop like the darker colors do.
So what ideas do you have? How would you use this technique in your projects. You can let us know by attending the Adafruit Show and Tell live stream on Wednesdays!