# 3D Printed Tesla Cable Holder

## Overview

https://www.youtube.com/watch?v=q8S2gsGobI0

We recently converted to fully electric vehicles and now we have new charging cables to deal with.

&nbsp;

In this project we’ll show you how we designed and 3d printed a mount for our Tesla charging adapter.

&nbsp;

We didn’t want to drill any holes into the wall so we designed it to clip onto our shelves. It also doubles as a cable organizer!

![3d_printing_plug_attached_wide.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/531/medium640/3d_printing_plug_attached_wide.jpg?1517251420)

![3d_printing_plug_attached_front.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/532/medium640/3d_printing_plug_attached_front.jpg?1517251462)

The curve along the neck of the hanger allows the cable rest on. The hook on the back clips onto the flat side of the shelving, which also acts a clamp so it’s secured in place.

This works quite well and we’re pretty happy since we don’t have to leave our charger on the floor. We think this was a great exercise in practical 3D printing and hope this inspires you to create solutions around your work space!

We shared our design as a free to download so other folks can make their own. The source is also available so anyone can remix and modify!

![](https://cdn-learn.adafruit.com/assets/assets/000/050/533/medium800/3d_printing_plug_hook_wide.jpg?1517251514)

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# 3D Printed Tesla Cable Holder

## 3D Printing

The 3D printed parts are fairly easy to make with most common home desktop 3D printers that are&nbsp;on the market.

&nbsp;

And if you don’t have access a 3D printer, you can order our parts by visiting our Thingiverse page and have someone local 3D print the parts and ship them to you.&nbsp;

&nbsp;

We sketched out the profiles Using Autodesk Fusion 360 and formed a solid model by lofting between profiles.

&nbsp;

It’s parametrically driven so it’s easy to make small adjustments which will come in handy when testing for tolerances.

![3d_printing_cad-all-parts.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/555/medium640/3d_printing_cad-all-parts.jpg?1517259780)

![3d_printing_all-clip-hero.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/557/medium640/3d_printing_all-clip-hero.jpg?1517261046)

[Download CAD source](https://cdn-learn.adafruit.com/assets/assets/000/129/992/original/cad.zip?1715621531)
[Download STLs.zip](https://cdn-learn.adafruit.com/assets/assets/000/129/993/original/STLs.zip?1715621568)
## Slice Settings

&nbsp;

Download the STL file and import it into your&nbsp;3D printing slicing software. You'll need to adjust your settings accordingly if you're using material different than PLA.

&nbsp;

- 220C Extruder Temp
- 65C for&nbsp;heated bed
- 1.0&nbsp;Extrusion Multiplier
- .4mm Nozzle
- 0.38 Extrusion Width
- .2mm Layer Height
- 20% infill
- Supports
- Skirt
- 60mm/s&nbsp;| 120mm travel speed

![3d_printing_tl.gif](https://cdn-learn.adafruit.com/assets/assets/000/050/552/medium640thumb/3d_printing_tl.jpg?1517259474)

Danger: 

## Orientation

&nbsp;

Oriented the part down on it’s side. This will lay the layer lines parallel with the load. There’s a bit of overhang near the bottom so added support material is needed.

&nbsp;

## Supports

&nbsp;

Support material produces a scaffolding like structure that provides the overhang with something to lay on.

&nbsp;

In cura, set the supports placement to: touching bed.

Set the overhang to 60 degrees and the support pattern to zig zag.

Support density is 15% with a Z distance of .3mm

&nbsp;

## Infill

&nbsp;

We set the infill to 20% with a Triangle pattern. We also dropped infill and wall speeds to 50mm/s.

![3d_printing_cad-flat-lay.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/535/medium640/3d_printing_cad-flat-lay.jpg?1517252571)

![3d_printing_cad-flat-bed.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/536/medium640/3d_printing_cad-flat-bed.jpg?1517252675)

![3d_printing_cad-supports.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/537/medium640/3d_printing_cad-supports.jpg?1517252734)

![3d_printing_cad-infill.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/539/medium640/3d_printing_cad-infill.jpg?1517252998)

# 3D Printed Tesla Cable Holder

## Assemble

## Attaching holder

&nbsp;

To attach the holder, position it at an angle and then apply a small amount of force the upper part of the clip. The clip portion of the model will click and then securely attach to the side of the shelf.&nbsp;&nbsp;

![3d_printing_plug-close.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/549/medium640/3d_printing_plug-close.jpg?1517258364)

## Latch

&nbsp;

When holstered, the top edge actually supports the plug connector and keeps it from slipping out. It’s easy to remove thanks to the clearance around the connector.

&nbsp;

There’s also a curve along the neck of the hanger to allow the cable rest on. The hook on the back clips onto the flat side of the shelving which also acts a clamp so it’s secured in place.

![3d_printing_attach.gif](https://cdn-learn.adafruit.com/assets/assets/000/050/544/medium640thumb/3d_printing_attach.jpg?1517255446)

![3d_printing_hero-plug.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/551/medium640/3d_printing_hero-plug.jpg?1517258799)

## Cable holder

&nbsp;

We also design two sizes of standalone clips to hold additional extension cables.&nbsp;

&nbsp;

These are useful for thicker cables to help organize the attached power-brick on the charging cable.

&nbsp;

&nbsp;

And that's it!&nbsp;This works quite well and we’re pretty happy since we don’t have to leave our charger on the floor. We think this was a great exercise in practical 3D printing and hope this inspires you!

![3d_printing_cable-holder.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/545/medium640/3d_printing_cable-holder.jpg?1517256377)

![3d_printing_cord-hook-close.jpg](https://cdn-learn.adafruit.com/assets/assets/000/050/546/medium640/3d_printing_cord-hook-close.jpg?1517256472)

![](https://cdn-learn.adafruit.com/assets/assets/000/050/548/medium800/3d_printing_cable-holder-medium.jpg?1517258309)


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